Javascript Menu by Deluxe-Menu.com




Systems Packaging

Levels of Engagement | Concept to Production | Designing Systems Packaging |
Standard Design but consider All Specs | Military & Commercial Standards Compliance
  • What is Rugged Embedded Systems Packaging?
    Packaging of electronic components so the system as a whole meets the technical and environmental requirements

  • What are the components of Rugged Systems Packaging?
    • Rugged embedded components (CCAs, peripherals etc)
    • A rugged enclosure that as a system with the components meet the requirements
    • … resulting in a system that will pass qual with high probability
    • … which will be survive and endure in the field under the roughest conditions

  • Requires a Top-Down view: The system must be compliant, not just its parts

“If all the parts are rugged and compliant, will the resulting system be rugged and compliant?”
The Answer is 'NO'
  • “My chassis is compliant and so are my boards.  Therefore, the system is compliant.”
    Not so!
  • “An internally shock isolated chassis mounted in a shock isolated rack is better than only one being isolated”
    Not so – a double isolated system may have positive feedback vibrating itself to pieces.
  • “A thermally compliant PMC mounted on a thermally compliant SBC means the assembly is compliant.”
    Not so – it is only compliant if there is enough conductive surface to lead the heat away.
  • “Blowing air over boards at the specified speed guarantees thermal compliance”
    Not so – the air path, board surface temperature and other factors are crucial to compliance.

Levels of Engagement

Packaging viewed as a systems solution? Adapting to realities of Modified COTS

Back

Concept to Production

Full product/project organization:
  • Project/Program Managers
  • Systems Engineers
  • Mechanical & Electrical Design Engineers
  • Manufacturing Engineers
  • System Software Engineers
  • Full support staff: Mechanical designers/drafters, document control, production control, QC etc
Manufacturing – from Concept to Production:
  • Integration lab
  • LRIP manufacturing
  • Production manufacturing
Back

Designing Systems Packaging

First and foremost - Concurrence and team sign off prior to build

  • Design predictability
    - Being able at CDR to predict compliance
    - Rapid Design Concepts/Solids Modeling
    - Simulation: Structural & Air Flow/Thermal Analysis
  • Designed to Pass Qual Testing
  • Designed for System Survival and Endurance
  • Designed for Manufacture
  • Tested for Design Validation
Back

Standard Design but consider All Specs

Back

Military & Commercial Standards Compliance

  • Shock/Vibration
    MIL-STD-810E/F
    MIL-S-901D/MIL-STD-167-1
    RTCA/DO-160C

  • EMI
    MIL-STD-461C/D/E
    NACSIM 5100A
    FCC, Class B

  • Mechanical
    MIL-C-5541 Class 3 (Chem filmed)

  • Power
    MIL-STD-704
    MIL-STD-1399

  • Noise
    MIL-STD-740

  • Others as applicable